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Home ProductsAluminum Heatsink Extrusion Profiles

Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack

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Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack

Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack
Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack

Large Image :  Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Pack

Product Details:
Certification: SONCAP, ISO, RoHS, TUV
Document: Product Brochure PDF
Payment & Shipping Terms:
Minimum Order Quantity: 500
Price: 1
Detailed Product Description
Alloy Grade: 6063, 6061, 6060, 6005, 6082 Temper: T4, T5, T6, T66
Surface Treatment: Anodizing, Electrophoresis, Powder Coating, PVDF Coating, Wood Grain Painting Length Tolerance: 0.2mm
Hole Tolerance: 0.05mm Tensile Strength: ≥160MPa (6063-T5), ≥205MPa (6063-T6), ≥265MPa (6061-T6)
Yield Strength: ≥110MPa (6063-T5), ≥180MPa (6063-T6), ≥245MPa (6061-T6) Elongation: ≥8%
Max Outer Diameter: 350mm (standard), 600mm (6800T Extruder) Extrusion Lines: 44
Anodizing Lines: 6 Powder Spraying Lines: 4
CNC Machining Centers: 12 Punching Pressure: 50-100 Tons
Profile Thickness: >5mm (punching Capability)
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Custom Aluminum Extrusion Enclosure

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Residential Lithium Battery Pack Enclosure

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Aluminum Heatsink Extrusion Profiles

Custom Aluminum Extrusion Enclosure for Residential Lithium Battery Packs

MetalPlus manufactures a comprehensive range of high-quality, customized and standardized enclosures for industrial and electronic applications. Our portfolio includes aluminum profile housings, die-cast aluminum boxes, standard aluminum chassis, rack-mount housings, and CNC precision machined parts.

A key advantage is our custom aluminum profile housing capability. Using state-of-the-art CNC processing equipment, we manufacture enclosures to each customer's exact specifications and deliver finished products on time.

Product Specifications
Item Aluminum Extrusions for Electronics
Material Alloy 6063, 6061, 6060, 6005, 6082, or according to customer's choice
Temper T4, T5, T6, T66
Surface Treatment Anodize (clear, satin, bronze, black, golden, silver, other multicolor), electrophoresis, powder coating, PVDF coating, wood grain painting, etc.
MOQ 1 ton. Usually 12 tons for a 20-foot container; 24 tons for a 40-foot container.
Profile Type Industrial aluminum profiles used in machinery, trailers, electronics, medical, and other industrial fields
Processing Aluminum profile extruding, precise cutting, straight rectification, bending, drilling, tapping, stamping, pulling, CNC milling, CNC lathe. For precision machining and cutting, length tolerance can be 0.2 mm and hole tolerance can be 0.05 mm.
Moulding 1. Using our existing moulds
2. Producing new moulds according to customer's drawings
Certificate ISO14001:2004, ISO9001:2000, RoHS, SGS
Standard Meets China national standard GB/T6892-2006, Europe standard EN12020-1,2 (2001), and American standard AAMA611-98
FOB Port Shanghai, etc.
Product Components
S/N Part Name Qty Material
1 Extrusion profile 1 AL6063
2 Front and rear panels 2 AL
3 Screws 4/8 SS
Design Features and Applications
  • Aluminum top and bottom plates with aluminum case design, suitable for rail transit, new energy, power equipment, meteorological testing, marine monitoring, and other application fields.
  • The extruded aluminum frame and die-cast aluminum panels make the enclosure highly suitable for hostile environments where waterproofing and heat dissipation are essential.
  • PCBs or chassis can be mounted by sliding horizontally into the inner-grooved body frame.
  • Suitable for measuring instruments, industrial control boxes, industrial camera housings, WiFi outdoor access points, and outdoor IoT gateways.
Advantages
  • Engineering design and technical support.
  • Deep processing of aluminum profiles: cutting, punching, drilling, milling, and fabricating.
  • High-quality system with strict in-process inspection and full inspection before packaging.
  • Reliable performance backed by a 15-year product warranty.
  • OEM and ODM welcome. Beyond our existing products, we can arrange production according to customer requirements. If you have your own designs or samples, we can make molds and arrange production based on your product information.
Application Fields

Inverters, signal amplifiers, video pushers, lithium-ion battery changers, and mini hosts.

Primary Technical Data
1) Chemical Composition
Alloy Si Fe Cu Mn Mg Cr Zn Ti Impurity Al
6063 0.2-0.6 0.35 0.1 0.1 0.45-0.9 0.1 0.1 0.1 0.15 Rest
6061 0.4-0.8 0.7 0.15-0.4 0.15 0.8-1.2 0.04-0.35 0.25 0.15 0.15 Rest
6060 0.3-0.6 0.1-0.3 0.1 0.1 0.35-0.6 - 0.15 0.1 0.15 Rest
6005 0.6-0.9 0.35 0.1 0.1 0.40-0.6 0.1 0.1 0.1 0.15 Rest
2) Mechanical Properties
Alloy Temper Tensile Strength Yield Strength Elongation
6063 T5 ≥ 160 MPa ≥ 110 MPa ≥ 8%
6063 T6 ≥ 205 MPa ≥ 180 MPa ≥ 8%
6061 T6 ≥ 265 MPa ≥ 245 MPa ≥ 8%
Technical Support
  • Based on customer requirements, we help design the appearance of extruded profiles, provide CAD drawings and 3D models for confirmation, customize molds, and extrude aluminum profiles that meet the customer's specifications.
  • For customers with design capabilities, our professional R&D team analyzes and optimizes designs based on customer drawings and our extrusion processing experience, using the most reasonable design to reduce production costs and improve product performance.
  • Our company adopts a one-stop service and production model covering product design, customized molds, aluminum bar melting and casting, extrusion profiling, precision machining, and surface treatment. We effectively control the alloy composition of raw materials and maintain product accuracy throughout production, delivering high-quality products.
Custom aluminum extrusion enclosure profiles for residential lithium battery packs
Factory Equipment
Extrusion

Equipped with 44 aluminum extrusion lines, MetalPlus is capable of producing various standards of commercial and industrial aluminum profiles with a maximum outer diameter of 350 mm.

MetalPlus has 44 aluminum profile extrusion lines equipped with PLC control systems and precise molds. The largest extruder in the factory is a 6,800-ton unit, used for producing industrial profiles in various shapes with a maximum diameter of 600 mm. This allows us to satisfy the different requirements of our customers. Some of the aluminum products produced by MetalPlus include radiators, industrial fan blades, motor enclosures, solar cell frames, doors, and windows.

MetalPlus can produce custom molds according to customer requirements. We have the ability and experience to produce aluminum profiles with complex structures. Our own R&D team provides reasonable suggestions to help customers create superior products at affordable prices.

Aluminum extrusion production line with PLC-controlled equipment at MetalPlus factory
Anodizing

Anodizing is a process in which a layer of aluminum oxide is formed on the surface of aluminum alloy products when they are placed in an electrolyte solution and an electrical current is applied. Oxidized aluminum profiles feature improved corrosion resistance so the surface can withstand various weather conditions. The aluminum oxide layer also increases the product's hardness and wear resistance. MetalPlus has 6 anodizing production lines. Profiles processed in our anodizing lines feature uniform oxidation film thickness and color, giving them a beautiful appearance. Oxidized profiles come in various color options including silver, black, gold, champagne, and imitation steel. Other colors can be customized upon request.

All anodized products are inspected by highly trained professional inspectors. Defective products that cannot be re-processed are directly scrapped. Products with uneven color are de-coated and re-anodized until they meet requirements, ensuring no color difference among each batch.

Anodized aluminum extrusion profiles in various colors
Anodizing production line for aluminum profiles
Painting

Our factory is equipped with 4 powder spraying lines, all using high-quality spray nozzles from Gema Switzerland. MetalPlus uses only safe and environmentally friendly paint with strong adhesive force and durable color retention.

Powder coating line for aluminum extrusion enclosures
Powder sprayed aluminum profiles with durable color finish
Finished powder coated aluminum profiles ready for assembly
CNC Machining

MetalPlus is equipped with highly advanced machining equipment. All fine machining processes are accomplished by technicians with rich industry experience. Strict industrial standards are adopted during production to ensure fine machining precision and product quality.

  • MetalPlus has 12 PRATIC machining centers for milling, drilling, and tapping of profiles from different angles. They are especially suitable for long profiles up to 6 meters and can machine complex profiles with the simplest methods.
  • MetalPlus has fully automatic cutting machines from Wegoma that accomplish precise cutting with automatic and continuous material feeding, featuring low labor cost and high production efficiency. As a result, our cutting price is significantly lower than that of other enterprises in the industry.
  • We have 30 punching machines with punching pressure ranging from 50 to 100 tons, suitable for punching relatively thick profiles over 5 mm. There are also 10 stretch bending/bending machines that can bend profiles to arcs or different angles with highly precise machining angles. The factory is also equipped with 10 milling machines for machining different planes, bevels, or grooves, satisfying different customer machining requirements.
CNC machining center processing aluminum extrusion profiles
Precision CNC milling and drilling of aluminum enclosures
Automated cutting and machining equipment for aluminum profiles
Packing and Shipping
Packaged aluminum extrusion enclosures prepared for shipping

Finished products are packaged manually and prepared for delivery. MetalPlus adopts strict warehouse management procedures: the finished product warehouse is divided into sections to store specific products, all in-and-out transactions are recorded, and each product is examined before delivery.

Certifications
MetalPlus quality certifications including ISO9001, ISO14001, RoHS, and SGS
Company History
  • 2004 — Recognized Brand of the Building Industry Material Market
  • 2006 — Certificate for Product Exemption from Quality Surveillance Inspection; ISO9001
  • 2009 — Advanced Company; Jiangsu Famous Brand Certificate; Certificate for Credible Product of Quality in Jiangsu Province
  • 2012 — Established business relationships with Panasonic and LG
  • 2015 — Became an innovative producer and supplying partner for a German client
  • 2017 — Developed new baseboard heater products
  • 2019 — Cooperated with the world's largest heater manufacturers, supplying aluminum shells and earning a strong reputation
  • 2023 — Expanding overseas distributor network to grow the market for win-win benefits
Project References
Soccer City Stadium in Johannesburg, South Africa, supplied with aluminum by MetalPlus

The Soccer City Stadium in Johannesburg is one of the major projects in South Africa. The 94,000-seat stadium is the largest-capacity stadium in Africa. We are honored to have participated in its construction as the main aluminum supplier. The Soccer City Stadium won unanimous praise after completion.

Aluminum profiles supplied to Lobster Trailers, a Nordic trailer manufacturer

Lobster Trailers is a Nordic trailer giant, and we are proud to cooperate with them. Our professional R&D team analyzes and improves upon Lobster's designs and then processes them with our excellent equipment and technology. We minimize production costs and improve product performance through our optimization expertise.

Aluminum legs for school desks supplied to local customer Dadn for a school project

We are glad that our local customer Dadn won the bid for a school project, and we supplied the aluminum legs for their school desks. With our strong design and mature techniques, we help more customers win tenders.

Custom heater enclosure designed and manufactured for Canadian customer SmartLux

MetalPlus' professional R&D team assisted our Canadian customer SmartLux in designing the heater enclosure. We then produced custom molds, extruded the profiles, arranged finished machining, powder painted the heaters, and installed the products, creating superior products for our customer.

Contact Details
Hentec Industry Co.,Ltd

Contact Person: Mr. Chris Gong

Tel: +86-13861643436

Fax: 86-0510-86215836

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