Electronic Solution CNC Processing Aluminum Die Casting Part
Aluminum is the most frequently used material for producing lightweight parts through aluminum castings. The fundamental principle of low pressure casting for aluminum alloys involves filling the aluminum mold with liquid aluminum alloy and completing the solidification process under low working pressure (0.06–0.15 MPa), resulting in high-quality castings.
Precision die casting parts are widely utilized in hardware components, automotive motor parts, machinery parts, medical equipment, and various other applications.
Specification
| Material | Aluminum Alloy, Carbon Steel, Alloy Steel, Stainless Steel |
|---|
| Process | Drawings → Mould Making → Die Casting → Rough Machining → CNC Machining → Surface Treatment → Product Checking → Packing → Delivery |
|---|
| Casting Dimension Tolerance | CT7-CT8 |
|---|
| Casting Surface Roughness | Ra 12.5μm |
|---|
| Casting Weight Range | 0.1–100 kg |
|---|
| Casting Size | Max linear size: 1200 mm, Max diameter size: 600 mm |
|---|
| Machining Precision | Positioning accuracy 0.008 mm, Repeat positioning accuracy 0.006 mm |
|---|
| Machining Surface Roughness | Ra 0.8–6.3 μm |
|---|
| Max Travel Of Spindle | 1800 mm × 850 mm × 700 mm |
|---|
| Max Turning Diameter | 1000 mm |
|---|
| Material Standard | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
|---|
| Surface Treatment | Electroplating, Chrome Plating, Zinc Plating, Nickel Plating, Electrophoresis, Anodization, Polishing, Powder Coating, Sandblasting, Passivation, Spray Painting, etc. |
|---|
| Casting Process Type | High Pressure Die Casting (HPDC), Vertical Low Pressure Die Casting (LPDC), Precision Sand Casting, Lost Foam Casting, Investment Casting, Metal Casting |
|---|
| Service Available | OEM & ODM |
|---|
| Quality Control | 0 defects, 100% inspection before packing |
|---|
| Application | Train & Railway, Automobile & Truck, Construction Machinery, Forklift, Agricultural Machinery, Shipbuilding, Petroleum Machinery, Construction, Valve and Pumps, Electric Machine, Hardware, Power Equipment, etc. |
|---|
| MOQ | 1 TON |
|---|
| Payment Terms | T/T, L/C at sight |
|---|
| Port | Shanghai Port |
|---|
Our Advantages
We export the majority of our customized products to the United States and Europe, where our customers have become regulars. With over 17 years of manufacturing experience in the aluminum extrusion area, we can easily satisfy customers' needs.
- Strong design and extrusion capabilities with fast-speed CNC machining, milling, and turning
- Complete metal processing machines including stamping, laser cutting, CNC bending, and welding
- Comprehensive control over all manufacturing steps to maintain long-term stability and excellent quality
Technical Support
- Based on customer requirements, we assist in designing extruded profile appearances, provide CAD drawings and 3D models for confirmation, customize molds, and extrude aluminum profiles that meet specifications
- For customers with design capabilities, our professional R&D team analyzes and optimizes designs using our extrusion processing experience to reduce production costs and improve product performance
- Our "one-stop" service includes product design, custom molds, aluminum bar melting and casting, extrusion profiling, precision machining, and surface treatment, ensuring effective control over raw material composition and product accuracy
Factory Equipment
Extrusion: Equipped with 44 aluminum extrusion lines, we produce various commercial and industrial aluminum profiles with maximum outer diameters of 350 mm. Our largest extruder is a 6800-ton unit capable of producing industrial profiles up to 600 mm in diameter.
Anodizing: We operate 6 anodizing production lines that create uniform oxidation film thickness and color. Available colors include silver, black, gold, champagne, and imitation steel, with custom colors available upon request.
Painting: Our factory features 4 powder spraying lines using high-quality Gema Switzerland spray nozzles and environmentally friendly paint with strong adhesive force and durable color retention.
CNC Machining: Equipped with advanced machining equipment operated by experienced technicians following strict industrial standards.
- 12 PRATIC machining centers for milling, drilling, and tapping profiles up to 6 meters long
- Fully automatic cutting machines from Wegoma for precise cutting with continuous material feeding
- 30 punching machines (50–100 tons) for thick profiles over 5 mm
- 10 stretch bending machines for precise arc and angle bending
- 10 milling machines for various planes, bevels, and grooves
Packing & Shipping: Finished products are manually packaged following strict warehouse management procedures with comprehensive recording and examination before delivery.
Company History
- 2004: "The Recognized Brand of the Building Industry Material Market"
- 2006: "Certificate for Product Exemption from Quality Surveillance Inspection" and "ISO9001"
- 2009: "Advanced Company", "Jiangsu Famous Brand Certificate", "Certificate for Credible Product of Quality in Jiangsu Province"
- 2012: Established business relationships with Panasonic and LG
- 2015: Became an innovative producer and supplying partner for European clients
- 2017: Developed new baseboard heater products
- 2019: Cooperated with world's largest heater manufacturers, supplying aluminum shells
- 2023: Expanding overseas distributor network for win-win benefits
Project Highlights
Soccer City Stadium, Johannesburg: As the main aluminum supplier for Africa's largest stadium (94,000 seats), we contributed to this major South African project that received unanimous praise upon completion.
Lobster Trailers: We proudly cooperate with this Nordic trailer giant, where our professional R&D team analyzes and improves designs, processing them with excellent equipment and technology to minimize production costs and enhance product performance.
School Desk Project: We supplied aluminum legs for school desks to our local customer Dadn, helping them win the school project bid with our strong design capabilities and mature technics.
Your message must be between 20-3,000 characters!
